Free installation + 2-year warranty on every purifier · Installation and service across Mangaluru, Bengaluru and nearby towns · Book a lab test
Semi-automatic bottle filling machines
Puryn supplies semi-automatic machines that fill and cap packaged drinking water in PET bottles, from a 2-nozzle filler to a 5-head line, and rinse-fill-cap machines for 20 litre jars. Our Bengaluru team installs the machine with your RO plant, sets it up on your own bottles and trains your operator.
- Four machines, 2-nozzle to 5-head
- Fill and cap in one machine
- Stainless steel build
- 5-head line: up to 30 bottles a minute
- RO plant and filler from one supplier
- Installed and serviced from Bengaluru
Start with the water, not the machine. A filler cannot fix water that fails the packaged-water limits. We test your water and fix the plant first if it needs it.
Four filling machines
Each one fills and caps PET bottles. Choose by how many bottles you sell a day and how many sizes you run.
2-nozzle filler
Two timer-controlled nozzles with a capping head on top. The operator places each bottle. Suits hotels and small brands.
Rotary compact
A rotary turret that fills and caps from a cap bowl on top, in one stainless steel cabinet. A neat first bottle line beside a can plant.
Rotary line
A rotary filler-capper with conveyors: empty bottles in, filled and capped bottles out to the packing table.
5-head line
Five nozzles in a line, a vibrator cap bowl and capping head. 20 bottles a minute at 1 litre, 25 at 500 ml, 30 at 200 ml.
20 litre jars: we also supply rinse-fill-cap machines for 20 litre cans, quoted with your RO plant.
The four machines side by side
| 2-nozzle | Rotary compact | Rotary line | Highest output5-head line | |
|---|---|---|---|---|
| Best for | A first bottle line | 20 L plants adding bottles | Growing bottle brands | Busy plants, several sizes |
| Filling | 2 timer nozzles | Rotary turret | Rotary turret | 5 nozzles in a line |
| Capping | Capping head on top | Cap bowl and capping head | Cap bowl and capping head | Vibrator cap bowl and capping head |
| Bottles | Placed by hand | Compact, no conveyor | Conveyor in and out | Air conveyor in, SS conveyor out |
| Speed | Confirmed for your bottle | Confirmed for your bottle | Confirmed for your bottle | 20 / 25 / 30 a minute at 1 L / 500 ml / 200 ml |
| Bottle range | Confirmed for your bottle | Confirmed for your bottle | Confirmed for your bottle | 200 ml to 1 litre |
| Power | Confirmed in the quotation | Confirmed in the quotation | Confirmed in the quotation | 2 kW, 220 V, 50 Hz |
iWhy speeds vary
Bottle size, neck and how fast bottles reach the machine set the real output. We confirm the figure for your bottle in writing before you order.
iThe filler packs, the plant purifies
Water quality comes from the RO plant, disinfection and a clean filling room. The filler only has to fill accurately and cap tight.
Bottling plant unit economics
A worked model of a 1 litre bottling plant: a 2,000 LPH RO plant, a 24 bottles-a-minute rinse-fill-cap machine and a PET blow moulder in a rented shed, selling cases of 12. Every figure is an estimate. Change any of them to your own quotes and the results update.
2,000 LPH RO · 24 BPM rinse-fill-cap · 1 L PET · 12 per case · ₹15,000 rent
At 300 cases a day, the plant makes ₹77,596 a month before depreciation and interest. Breakeven is 226 cases a day.
Where each case's money goes
One case of 12 × 1 L at the current volume. Fixed costs are spread over the cases you sell, so their share shrinks as volume grows.
Monthly P&L
Revenue is net of GST. EBITDA is before depreciation, loan interest and income tax.
Volume decides everything
Same prices and costs, different daily sales. Your current volume is highlighted.
What moves profit most
Change in monthly EBITDA from one change at a time, at your current volume.
Setup cost
Indicative Karnataka pricing for a semi-automatic 1 L line in a rented shed. Edit any line in ₹ lakh. Depreciation applies to machinery and fit-out only. These are market estimates, not a Puryn quotation.
Checks before you start
Sources
- FSSAI: Scheme of Testing for Packaged Drinking Water (in force 1 Jan 2026)
- Fox Mandal: BIS mark replaced with compulsory testing, high-risk category
- NewsBytes: GST on packaged drinking water cut from 18% to 5% (GST 2.0)
- ETV Bharat: KERC LT-5 industrial tariff ₹5.20/unit + ₹165/HP from April 2026
- ThePrint: Karnataka minimum wages, rest of state ₹19,300–21,251/month (May 2026)
- Dhanam: PET preform price jump from ~₹115 to ~₹180/kg (2026)
- LatestLY: cap prices doubled to ₹0.45; ₹1/bottle reseller hikes
- IndiaMART trade listings: 2000 LPH turnkey packaged water projects, ₹15–20 lakh
- IndiaMART trade listings: 24 BPM auto filler ₹7.5 lakh; 2000 LPH SS RO ₹5.5 lakh
- CalcGuru: licences for a water plant in 2026 (CGWA NOC, FSSAI, Legal Metrology)
Selling price, wages, preform and cap prices are estimates as of October 2026. Confirm them with two or three local distributors and suppliers before committing money.
Packaged water has tighter limits
FSSAI allows only 0.1 mg/L of iron and 2 NTU of turbidity in packaged drinking water, far less than many borewells around Bengaluru and Mangaluru carry. A typical line looks like this:
Raw water tank
From your borewell or other approved source.
Chlorine and sand filter
Oxidises iron so the filter can hold it.
Carbon filter
Takes the chlorine out before the membrane.
Softener or antiscalant
Protects the RO membrane from scale.
Micron filter
The last guard before the high-pressure pump.
RO
Brings dissolved salts and TDS down.
Mineral dosing
Brings taste and TDS back into range.
Ozone, UV and fine filters
Disinfection just before the bottle.
What we look for first
At one bottling plant the filter outlet ran clear but the storage sump turned cloudy: dissolved iron was passing the filter and settling later. Oxidising the iron before the filter fixed it. We check for this before we quote a machine.
Need the plant as well? See industrial RO plants and iron removal.
What you need to sell packaged water
The BIS (ISI) mark has been optional since 17 October 2024. These still apply in Karnataka. Confirm the details with your consultant before you invest.
FSSAI licence
Packaged water is a high-risk food since November 2024: an inspection before the licence, then once a year.
Testing scheme
From 1 January 2026: microbiology every month, iron and manganese every quarter, a full test every six months.
Groundwater NOC
A KGWA permit or NOC for your borewell, needed in every part of Karnataka since September 2025.
Board consent and labels
KSPCB consent (packaged water is in the Green category) and Legal Metrology details on every label.
Starting a new plant in Bengaluru?
Check the groundwater NOC before you buy any machine. Central rules give no NOC to new packaged-water units in over-exploited areas, and every taluk in Bengaluru Urban and Rural is over-exploited in the 2025 assessment. If your plant already runs with an NOC, adding or replacing a filling machine does not change your water source.
What to have ready
What to have ready
- Treated water at the machineAn RO product tank with disinfection, close to the filling room.
- A clean filling roomWashable floor and walls, insect screens and a hand-wash point.
- PowerThe 5-head line runs on 220 V at 2 kW. We confirm the others in the quotation.
- Your bottles and capsSamples of the exact bottle and cap, so we can set the fill level and capping.
- SpaceRoom for the machine, its conveyors and stacked cases.
What our technicians do
- Visit the site and test the water.
- Agree the machine and the speed for your bottle, in writing.
- Deliver and install it, with the RO plant if you are buying one.
- Set the fill volume and capping on your own bottles and caps.
- Train your operator on cleaning and size changeover.
- Service it from our Bengaluru team.
Bring the bottle you will actually sell. Fill level and capping are set on the real bottle and cap, and a different neck can change the speed.
Send your bottle and your numbers
WhatsApp a photo of your bottle and cap, the boxes you sell a day and your water source. We suggest the machine and send a written quotation.
Send the details
Bottle size, boxes a day, water source and licence status.
We match a machine
Speed, sizes, and whether your RO plant can keep up.
Site visit
We test the water and see the room before you order.
Tell us about your plant.
Bottle size, boxes a day and water source. We reply with the right machine and a written quotation.
Frequently asked questions
Which bottle sizes can you fill?
The 5-head line fills 200 ml to 1 litre bottles. For the other machines, send us your bottle and we confirm it in the quotation. For 20 litre cans we supply rinse-fill-cap machines.
How many bottles a minute?
The 5-head line fills about 20 bottles a minute at 1 litre, 25 at 500 ml and 30 at 200 ml. The smaller machines are slower, and the real figure depends on your bottle, so we confirm it in writing before you order.
Do you also supply the RO plant?
Yes. We build RO plants from 100 to 20,000 LPH and can quote the plant and the filler together. See industrial RO plants.
Do I need a BIS licence for packaged water?
Not any more. The BIS (ISI) mark became optional on 17 October 2024. You do need an FSSAI licence, which now comes after an inspection, and the testing scheme that started on 1 January 2026.
Can I start a new bottling plant on a borewell in Bengaluru?
Check the groundwater NOC first. Central rules give no NOC to new packaged-water units in over-exploited areas, and all of Bengaluru Urban and Rural is over-exploited. If your plant already runs with an NOC, adding or replacing a filling machine does not change your water source. Every taluk in Dakshina Kannada is in the safe category.
How much can a bottle line earn?
With the defaults in the model on this page (300 cases of 12 × 1 litre a day, ₹105 a case including GST, 26 working days), a plant makes about ₹77,600 a month before depreciation and interest. It breaks even at about 226 cases a day and earns back a ₹41.7 lakh setup in about 4.5 years. Change any figure in the model to your own.
What does a filling machine cost?
It depends on the machine, your bottle sizes and whether you need the RO plant too. We send a written quotation once we know your bottle and output.
Who services the machine?
Our Bengaluru team installs and services it. Seals, valves and capping parts wear with use, so your quotation lists the spares worth keeping on site.
Do you cover areas outside Bengaluru?
Yes. Our Mangaluru team covers Dakshina Kannada and Udupi. For other towns in Karnataka, send us the location and we will confirm.
How does the lab test work?
You get two lab reports: a pre-treatment report before we recommend anything and a post-treatment report after installation. Both, worth ₹2,000, are included in the price of your system. You pay ₹1,000 when we take the first sample, and it is adjusted when you order. For example, on a ₹65,000 system you pay the remaining ₹64,000.
Guides and related pages
Planning a bottle line?
Send your bottle size and the boxes you sell a day. We suggest the machine and check your water first.
